Install Instructions for 75-5016

Part#: 75-5016 / 75-5016D

Vehicle Application

YEAR: 2005-08 / 2006-08
MAKE: Ford / Lincoln
MODEL: F150 / Mark LT
ENGINE: 5.4L

Note:

This intake kit may not fit with the following Aftermarket Parts installed:

Body Lift or Lowering Kit
Custom Hood
Throttle Body Spacer / Upgrade

Tools Required

8, 10, 13mm Wrench or Socket
1/2” Wrench or Socket
T-20 Security Torx Wrench (Supplied w/ Kit)
5/16” Nut Driver or Flat Blade Screwdriver

Note: Approximate Install Time: 1 Hr 00 Mins.

S&B Filter Maintenance

KF-1049 Cotton Cleanable : If the enclosed filter is RED, it came pre-oiled from the factory. Click here for exact oil amount required for cleaning.

KF-1049D Dry Extendable : If the enclosed filters is WHITE, it is a disposable filter and should be discarded once it reaches capacity. This filter does not require oil.

CARB Status - EXEMPT

CARB EO # D-590-5

*Legal for use in CA and other states adopting CA emissions Standards.

Before You Start

Please read the entire product guide before proceeding.
Ensure all parts are present.
If you are missing any of the components, call our customer support at (909) 947-0015.
Do not work on your vehicle while the engine is hot.
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.

Performance Testing

After your installation is complete engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be repositioned and tightened
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.

Warning!

If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox, a new replacement label must be obtained and installed in a readily visible position in the engine compartment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a painted surface, is recommended.

Emission Standard

The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.

Exploded View

Parts List

Installation Steps

Step 1

With the ignition switched off and the parking brake set, disconnect the negative battery cable.

IMPORTANT: Failure to disconnect the battery for a minimum of 2 hours may cause the Check Engine Light to illuminate upon completion of the installation or subsequent operation.
DO NOT SKIP THIS STEP!

Step 2

Disconnect the crankcase vent line from the passenger side valve cover and airbox and remove it.

Step 3

Disconnect the electrical connection for the MAF sensor, at the airbox on the Driver’s side.

Step 4

IF EQUIPPED: Disconnect the brake boost vacuum line from the airbox on the Driver’s side.

Note: ONLY IF EQUIPPED, the S&B Intake Tube (C) must be cut at the trim line prior to installation.

Step 5

IF EQUIPPED: Remove the bolt that secures the OE intake tube assembly to the engine.

Step 6

Remove the 4 studded bolts that secure the OE airbox to the intake manifold.

Step 7

Unclip the wire loom from the OE airbox.

Step 8

Pull up at the throttle body to remove the intake assembly from the vehicle.

Step 9

IF EQUIPPED: Remove the OE tube bracket only. Re-install the lower nut on the mounting stud and tighten.

Step 10

IF EQUIPPED: Remove the OE rubber grommets from the inner fender on the Driver’s side.

Step 11

Relocate the wire loom closer to the inner fender.

Step 12

Install the Step Adapter (P) on the Airbox (O) fender snout, push on as far as it will go and secure with a #56 Hose Clamp (F).

Step 13

Place the Rubber Spacer (L) over the holes on the fender.

Step 14

Install the Airbox (O) and secure using the 5/16” Bolt (N), Fender Washer (M), Rubber Spacer (L) and Lock Nut (K). SEE DIAGRAM.

AIRBOX MOUNTING DIAGRAM:

Step 15

Place the Air Filter (Q) inside the Airbox (O). Offset flange is toward the front of the vehicle. Snap the Filter Adapter (J) into the Air Filter (Q) and secure with #72 Hose Clamp (G).

Step 16

Secure the Filter Adapter (J) to the Airbox (O) using the 4 supplied 5/16” Phillips Head Screw (I).

Step 17

Place the Hump Adapter (H) and #72 Hose Clamp (G) over the Filter Adapter (J). Do not tighten at his time.

Step 18

Install the Step Adapter (E) over the Intake Tube (C) and secure using a #60 Hose Clamp (D).

Note: You may find it easier to install the Adapter (E) on the throttle body first then install the Intake Tube (C) in Step #21.

Step 19

Remove the MAF sensor from the OE airbox using the supplied #T-20 Torx wrench. Note the direction of the sensor related to airflow.

Step 20

Install the MAF sensor into the Intake Tube (C), evenly secure using the OE screws. DO NOT OVERTIGHTEN.

Step 21

With #60 Hose Clamp (D) in place, install the Intake Tube (C) and adapter over the throttle body. Install the opposite end of the intake tube into the Hump Adapter (H). Tighten all clamps, starting with the throttle body.

Step 22

Reconnect the MAF sensor electrical connection.

Step 23

Install the Crank Case Vent Hose (A) at the valve cover and Intake Tube (C) on the Passenger’s side. Secure both ends using the #8 Hose Clamp (B).

Step 24

IF EQUIPPED: Attach the OE brake boost vacuum line to the Intake Tube (C) on the Driver’s side and secure using a #8 Hose Clamp (B).

Caution: Intake Tube (C) must be modified if equipped with a vacuum line. See step #4

Step 25

Remove the protective covering from the Clear Lid (R) and install it on the Airbox (O). Secure using the 10/24 Screw (S) and Sealing Washer (U). Do not overtighten.

Step 26

Reconnect the battery. Inspect your installation, make sure the kit is properly positioned and all fasteners are secure. Affix the CARB sticker near the intake kit. The installation is now complete.

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