Install Instructions for 75-5045

Part#: 75-5045 / 75-5045D

Vehicle Application

YEAR: 1992 - 2000
MAKE: Chevrolet / GMC
MODEL: C/K 1500 / 2500 / 3500 w/o MAF
ENGINE: 6.5L Diesel

Note:

This intake kit may not fit with the following Aftermarket Parts installed:

Body Lift or Lowering Kit
Custom Hood
Throttle Body Spacer / Upgrade
Larger Battery Group #

Tools Required

9/16” Wrench or Socket
Phillips head Screwdriver
5/16” Nut Driver or Flat Blade Screwdriver
7/32” Allen Wrench

Note: Approximate Install Time: 1 Hr 00 Mins.

S&B Filter Maintenance

KF-1047 Cotton Cleanable : If the enclosed filter is RED, it came pre-oiled from the factory. Click here for exact oil amount required for cleaning.

KF-1047D Dry Extendable : If the enclosed filters is WHITE, it is a disposable filter and should be discarded once it reaches capacity. This filter does not require oil.

Before You Start

Please read the entire product guide before proceeding.
Ensure all parts are present.
If you are missing any of the components, call our customer support at (909) 947-0015.
Do not work on your vehicle while the engine is hot.
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.

Air Box Plug Testing

Stock air boxes are a significant contributor to poor airflow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With that said, S&B recognizes the benefits of cooler air. For optimal performance, we recommend that the intake be used without the end cap except in conditions of extreme heat.

Performance Testing

After your installation is complete engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be repositioned and tightened
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.

Warning!

If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox, a new replacement label must be obtained and installed in a readily visible position in the engine compartment in order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood on a painted surface, is recommended.

Emission Standard

The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off-road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.

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Parts List

Installation Steps

Step 1

Turn off the truck and set the parking brake. Disconnect the battery terminals.

IMPORTANT: Failure to disconnect the battery for a minimum of 2 hours may cause the Check Engine Light to illuminate upon completion of the installation or subsequent operation.
DO NOT SKIP THIS STEP!

Step 2

Loosen the hose clamp at the turbo.

Step 3

Loosen the hose clamp on the crankcase vent tube (CVT).

Step 4

Loosen the clamp at the tube/ airbox connection. Then remove the tube assembly from the truck.

Step 5

Unclip the airbox cover from the airbox. Remove the cover and filter from the truck.

Step 6

From under the wheel well, remove the 2 bolts mounting the airbox.

Step 7

Remove the airbox from the truck.

Step 8

Remove the OE snorkel from the fender by pressings in the sides and popping it out towards the motor.

Step 9

For those concerned about engine heat, insert the Airbox End Cap (Q) into the end of the Airbox (P). For those seeking additional airflow, set the Airbox End Cap aside.

Step 10

Place the Airbox (P) into the truck. Line the hole in the bottom of the box to the hole on top of the wheel liner. Position the air inlet of the box into the hole in the fender.

Step 11

Loosely install the Airbox (P) to the wheel liner using the supplied 3/8”x1.0” Button Head Screw (F) and Fender Washer (O) on top and the 3/8” Nylock Nut (N) and Fender Washer (O) in the wheel well.

Note:

For C/K models 1996-00: (If equipped) It may be necessary to carefully
bend the mounting tabs on the wastegate vacuum canister to clear the new Airbox.

Step 12

Install the Silicone Turbo Adapter (H) to the Intake Tube (L). Install the larger ID end on the tube using the #56 Hose Clamp (I). Place the #52 Hose Clamp (G) on the smaller end of the adapter. *Note the clamp position*

Step 13

Install the intake tube assembly onto the turbo first and tighten the #52 Hose Clamp (G) at the turbo.

Step 14

Hook the latch on the Intake Tube (L) to the bottom edge of the Airbox (P). Secure the tube to the box using the 2 supplied 5/16 SS Screw (M).

Step 15

When you are satisfied with the positioning of the box, tighten the hardware mounting the box to the wheel liner.

Step 16

Install the 2 #16 Hose Clamp (J) on each end of the Silicone CVT Elbow (K).

Step 17

With the 2 #16 Hose Clamp (J) in place, slip the longer hose end of the assembly onto the OE vent tube and then push the smaller hose end onto the intake tube. Fully tighten all hose clamps.

Step 18

Completely loosen the #64 Hose Clamp (E) around the air filter base. Then carefully place the Air Filter (D) (base end first) inside the Airbox (P). Push the base of the filter over the Intake Tube (L) and tighten the hose clamp.

Step 19

Remove the protective covering from the Clear Lid (C), then install the lid. Secure with the 10/24” Screw (A) and Sealing Washer (B). Do not overtighten.

Step 20

Inspect your installation, make sure the kit is properly positioned and all fasteners are secure. Affix the ID/CARB sticker near the intake kit. The installation is now complete.

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